Brutkey

TomKrajci πŸ‡ΊπŸ‡¦πŸ‡ΊπŸ‡¦ πŸ³οΈβ€πŸŒˆπŸ³οΈβ€πŸŒˆ πŸ³οΈβ€βš§οΈπŸ³οΈβ€βš§οΈ
@KrajciTom@universeodon.com

I need advice on how to adjust the float voltage of this old battery charger.

The charger works just fine except the float voltage is about 13.15VDC, which is a bit low. (Shouldn't it be a bit closer to 13.8?)

So far, I can't find any schematic or circuit explanation.

I'll take any advice to reverse engineer this...measure voltages at various components...determine where I could change the value of a resistor or other component so that the float voltage is raised to the proper level.

Thanks in advance.

#Battery #Charger #Circuit #Electronics

zl2tod
@zl2tod@mastodon.online

@KrajciTom@universeodon.com

A float voltag of less than 13.8V seems to boil off fewer batteries. I usually run about 13.5. If the charger bulk charges to 13.8 and then switches to a lower float voltage I wouldn't worry. Give it a bulk charge before use.

There's a chance that one or more of the blue resistors set the voltage, they are high precision. R7 and R10 appear to have been running a bit hot. It may be worth checking their values.

...


TomKrajci πŸ‡ΊπŸ‡¦πŸ‡ΊπŸ‡¦ πŸ³οΈβ€πŸŒˆπŸ³οΈβ€πŸŒˆ πŸ³οΈβ€βš§οΈπŸ³οΈβ€βš§οΈ
@KrajciTom@universeodon.com

@zl2tod@mastodon.online

I have used this charger many times. It pushes amps up until only 13.15VDC, then says charging is done, and holds things at that voltage.

zl2tod
@zl2tod@mastodon.online

@KrajciTom@universeodon.com

...
I'd guess they are 222Ξ© and 182Ξ© but I'm not entirely confident of that. If they are just ballast resistors for the LEDs you can ignore them,
unless the charger is using one or more of the LEDs as voltage references.

TomKrajci πŸ‡ΊπŸ‡¦πŸ‡ΊπŸ‡¦ πŸ³οΈβ€πŸŒˆπŸ³οΈβ€πŸŒˆ πŸ³οΈβ€βš§οΈπŸ³οΈβ€βš§οΈ
@KrajciTom@universeodon.com

@zl2tod@mastodon.online

I don't have a schematic, and I'm not good at analyzing circuits, but my hunch is that the two LED's are merely indicator lights (charging, and charged).

TomKrajci πŸ‡ΊπŸ‡¦πŸ‡ΊπŸ‡¦ πŸ³οΈβ€πŸŒˆπŸ³οΈβ€πŸŒˆ πŸ³οΈβ€βš§οΈπŸ³οΈβ€βš§οΈ
@KrajciTom@universeodon.com

@zl2tod@mastodon.online

I don't have a schematic, and I'm not good at analyzing circuits, but my hunch is that the two LED's are merely indicator lights (charging, and charged).

zl2tod
@zl2tod@mastodon.online

@KrajciTom@universeodon.com

Can you photograph the back of the board, and transcribe the part numbers on the transistors?

zl2tod
@zl2tod@mastodon.online

@KrajciTom@universeodon.com

Can you photograph the back of the board, and transcribe the part numbers on the transistors?

TomKrajci πŸ‡ΊπŸ‡¦πŸ‡ΊπŸ‡¦ πŸ³οΈβ€πŸŒˆπŸ³οΈβ€πŸŒˆ πŸ³οΈβ€βš§οΈπŸ³οΈβ€βš§οΈ
@KrajciTom@universeodon.com

@zl2tod@mastodon.online

SCR1 = TYN225

SCR1 = TYN225

Q1 = C9012 G 916

Q2 = 2N4401

Q3 = 2N4401

Q4 = C9012 G 916

VR1 = 93AFLL9 TL431C TI

The Green LED signifies "ON"

The red LED signifies "charged"

Circuit board is fed by a center tapped transformer. The center tap is also ground, which is connected to the green wire ground of the 120VAC wall plug.

R7 looks like it may have been running even hotter than R10.

Thank you for this!

TomKrajci πŸ‡ΊπŸ‡¦πŸ‡ΊπŸ‡¦ πŸ³οΈβ€πŸŒˆπŸ³οΈβ€πŸŒˆ πŸ³οΈβ€βš§οΈπŸ³οΈβ€βš§οΈ
@KrajciTom@universeodon.com

@zl2tod@mastodon.online

SCR1 = TYN225

SCR1 = TYN225

Q1 = C9012 G 916

Q2 = 2N4401

Q3 = 2N4401

Q4 = C9012 G 916

VR1 = 93AFLL9 TL431C TI

The Green LED signifies "ON"

The red LED signifies "charged"

Circuit board is fed by a center tapped transformer. The center tap is also ground, which is connected to the green wire ground of the 120VAC wall plug.

R7 looks like it may have been running even hotter than R10.

Thank you for this!